| MODEL | KBP-1200 | KBP-1500 | KBP-2000 | KBP-2500 |
| PLANT CAPACITY - TPH | 100 | 120 | 160 | 200 |
THE KESAR KBP SERIES ASPHALT BATCH MIXING PLANTS ARE BUILT WITH CUSTOMER-FOCUSED TECHNOLOGY THAT IMPROVES THE PROFITABILITY
OF YOUR BUSINESS. THE BATCH PLANT IS IDEAL WHEN NUMEROUS VARIED MIXES ARE REQUIRED AND ACCURATE PROPORTIONING AND
HOMOGENOUS BLENDING ARE NEEDED, TOO.
HIGH QUALITY MIX IS DELIVERED WITH THE HELP OF AN EASY-TO-CALIBRATE, RUGGED, MULTIPOINT WEIGHING ARRANGEMENT.
A HEAVY-DUTY PUG MILL MIXER AND CAREFULLY DESIGNED, INTUITIVE CONTROLS ALSO ENABLE QUALITY.
SCOPE OF SUPPLY
ENERGY EFFICIENT ASPHALT BATCH MIX PLANT
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COLD AGGREGATE FEEDER (FOUR BINS)
Each bin having independent belt conveying system is driven by AC variable speed motors for accurate and best weighing (to minimize overflow from hot bin) of aggregates and is supplied to Gathering Conveyor as per job mix. At the discharge end of gathering conveyor a single deck vibrating screen is provided for oversize removal of aggregates. This arrangement saves fuel and also eliminates overhead chute for disposal of oversize metal. One bin has vibratory motor. The bin shall be supported on sturdy steel structure and loading mouth of 2.76m x 2.20m. The bin shall be loaded by tipper width of 2.44m.
DRYER DRUM UNIT
The Dryer drum is counter flow type dryer with four wheel friction drives, it is fully insulated to prevent heat loss. Thermo Drum is maintenance free, having universal joint friction drive arrangement with extra heavy bearing block. Wide trunnion type for positive drive Proven flight design ensures a perfect distribution of material to be dried. Replaceable internal lifting flights are designed to ensure optimum heat transfer for drying of aggregates and suitable capacity separate service fuel tank is provided for dryer burner.
DRYER BURNER
The burner for heating aggregate shall be turbojet proportioning
pressure atomized fully endorsed capable of burning F.O. / Diesel or L.D.O.
Burner equipped with flame failure detection and sequentially auto
controlled drum, blower & exhaust function before ignition is on or flame
is produced. Suitable capacities of pump and motor provided for feeding
fuel. Gas burner shall provided on customer's requirement.
Modulating type burner with simple operating mechanism maintains
perfect air / fuel ratio resulting perfect combustion of fuel there by saving
fuel and environment. Burner giving high energy output with low fuel
consumption is positioned in such a way that the flame direction makes a
counter flow situation with heat control in any climatic condition.
BAG HOUSE FILTER UNIT
Fine dust is absorbed by filter bag type air pollution control unit to meet the most stringent emission levels specify inlet current worldwide environmental standards with Reverse air flow cleaning system, Dust refeeding to filler pneumatically or by bucket elevator through screw conveyor. It operates forward reverse mode as per the requirement of dust to the mix with corse dust or without corse dust. It is fitted with safety devices for temperature controller. Elliptical Bags are provided for more cleaning area.
BUCKET ELEVATOR OF HOT AGGREGATE
Twinlane chain and toothed sprocket at drive for bucket elevator ensures smooth balance operations of entire elevator system. Eliminating unbalancing of buckets during heavy loads when plant is operated at full capacity. Double sprocket chain drive with four piece type fully covered box for easy installation on tower container frame. The hot aggregate bucket elevator is a totally enclosed chain driven system. Bucket tips are double reinforced for maximum durability. The elevator unit is electrically driven from the head shaft via a chain system Kesar bucket elevators are designed for long service life and easy maintenance access. Super tough wear materials and a special entry chute design make bucket elevators superior performance.
BITUMEN WEIGHING SYSTEM
Bitumen is feed by Gravity force hence no need of spray Pump and motor. 2" glass wool insulation on Bitumen hopper and provision of hot oil circulation on hopper for keeping it hot. Teflon coated pneumatic butterfly actuator for quick discharge. There is a Spray bar for uniform spraying of liquid Bitumen in Pug mill chamber.
FOUR DECK VIBRATORY SCREENING UNIT
Totally enclosed dust sealed housing, 4nos. discharge chute with removable rails & access for maintenance and mesh changing. The screen vibrates with a Linear motion with two vibratory motor provided on its beam and this prevents the screen from becoming clogged by aggregate particles. Vibration amplitude of the screen can easily be adjusted by increasing or decreasing the weight of the fly wheel on each end of the vibratory motor and high sieving efficiency for each type of aggregate is guaranteed. Due to simple and easy replacement of the screen the unit is trouble free.
PUG-MILL MIXER UNIT
The mixer is twin shaft pug mill type. Both Shafts is driven by individual gearbox powered by motor by synchronized with universal joint. Which reduces maintenance. Suitable arms are attached on the shaft and wear resistance cast steel paddle tips are fixed on the end of arms with special grade bolts. The paddle tips on the arm end of both shafts rotate in opposite directions to each other so that the materials are lifted up from the centre, and move from top to bottom and sides. In this way, materials are mixed evenly. Liners and arm tips of the mixer are made of nickel hard ensuring reliability & durability. The liners are easily replaceable. The radial gate allows smooth discharge of mixture from the full width of the mixer.
THERMIC HOT OIL HEATER
Thermic oil heaters (boiler) of suitable capacity Kcal. / Hr. circulated with auto temperature controls to maintain precise asphalt temperature. Hot oil circulation arrangement in asphalt pump, asphalt pipeline, asphalt weighing hopper and mixing unit is with suitable capacity and seperate fuel tank for burner.
BITUMEN HEATING & STORAGE TANKS
Asphalt storage tank fully insulated with efficient heating system through thermic fluid boiler and with jacketed asphalt pump station, insulated jacketed asphalt pipeline supply to asphalt weighing buckets. The asphalt in asphalt tank is maintained at a constant temperature by the hot oil heater, in which thermo oil is heated by the oil burner and circulated by the pump. An automatic temperature control regulates the combustion rate of the oil burner automatically. The asphalt in this cylindrical tank of indirect heating type is heated by hot oil circulation, Asphalt heated uniformly and thoroughly keep the constant temperature at all times.
CONTROL PANEL WITH CONTROL CABIN
A fully automatic world class SCADA based computerized control panel with hiresolution screen of 15" LCD color graphic IPC (industrial PC) for live operation on screen with safety signal indicators, which indicates perfect time for required service & maintenance of plant, world class AC Drive for cold bin feeder & job mix parameter setup by numeric key, which is very easy to set in PLC & SCADA keyboard. Centralized operation measuring for batch Kg/per cycle of with homogeneous mix of aggregate, asphalt & mineral with synchronize. Manual operation system in control panel for test, trial or for maintenance service. Mixing process selection for job mix quality with aggregate, asphalt & filler as required per batch. Unlimited memory data of job mix recipe is stored in PLC & SCADA index list. Select job mix from PLC & SCADA index list, as you require. Job mix production data printout per trip with total batch details. (Aggregate, Asphalt & Filler data are shown separately). Date, Month & Year wise Job mix data can be saved in PLC & SCADA memory.
INCLINE STORAGE SILO
Fully insulated in line storage silo of 20 tons. Pneumatically operated radial gate for material discharge.
